Standstill Monitor

SAFEONE DN3PS2

Our SAFEONE DN3PS2 is suitable for the safe monitoring of standstill of electric drives in systems and machines, and all without a measuring system/encoder. Neither proximity switches nor incremental encoders are needed to measure the operational status. 

Fits into every cabinet
Plug & Play
Individual Configuration

 

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SAFEONE-DN3PS2-09-24

Safe Standstill monitoring easy as pie.

 

The standstill monitors from our SAFEONE Standalone Series do not require a motor feedback measuring system, which makes them truly unique on the market. They safely monitor 1- and 3-phase motors up to 690V AC with Performance Level e according to DIN EN ISO 13849-1. The DN3PS2 standstill monitor measures the electromagnetic force (EMF) when the motor runs down. The potential-free output contacts switch when the switching threshold, which can be parameterised on the device, is undercut.

Relais_Diagnose Ausgang-1 SAFEONE_DN3PS2_Merkmale_ENsensorlos-1 Betriebsspannung-2 Breite 22,5mm-1 Schalteistung-1 PLe-3 SIL3-3 Phasen Überwachung-1

 

General Data

Width

22,5 mm

Switching Capacity up to 3 A
In- and Outputs 2 Relay Outputs (1 safety Contact) + 2 Diagnostic Outputs
Connection Terminals Spring-loaded terminals, screw terminals
Certifications

PLe (EN ISO 13849-1), SIL3 (IEC 61508), SIL CL3 (IEC 62061), UL-certified

Hardware-Parameterisation Yes
Software-Parameterisation No
Motion Monitoring without external sensor
Hardware-Diagnose/LED Yes
Safe Torque OFF (STO) Yes
Muting (bypass) Yes

 

Technical Data

Switch-on time 100%
Protection IP20
Installation Site any
Encasing Material/Type

Polyamide PA not reinforced/ ME/ Co. Phoenix Contact

Rated insulation voltage 250V AC
Surge voltage strength 4kV
Surge voltage category III
Measurements B x H x T/ 22,5 x 114 x 111mm
Connection terminals/ Material Plug-in spring-cage terminal blocks/ polyamide PA/ Co. Phoenix Contact
Conductor cross-section (flexible only) 0.25 - 2.5mm^2 with adhesive end sleeve
Connecting wire 60/75°C copper
Conductor cross-section AWG 12…24
Wire stripping length 8mm

 

Inputs

Operating Voltage 24V DC -15%/+10% with reverse polarity protection
Current consumption at 24V DC ≤ 80mA
Current consumption L1, L2, L3 0,35mA at 690V AC/ 5KHz
Input voltage L1, L2, L3 90 to 690V AC
Input voltage A1/ A2 Type 2,8W
Status Indication 4 x LED 2-colored
Protective circuit Overvoltage and reverse polarity protection for operating voltage

 

Outputs

Contact design 2 Release contacts
Contact switching current ≤ 10mA, ≤ 8mA
Switching cycles according to IEC/EN 60947-4- 1 100.000/ AC1: 230V/ 8A, 100.000/ DC1: 24V/ 8A
Switching current according to IEC/EN 60947-4- 1 AC15: 230V/ 3A, DC13: 24V/ 4A
Mechanical lifetime > 20 x 10^6 Switching Cycles
Contact Material AgNi10
Contact fuse protection 5A inert
Max. Switching Cycles 360 cycles/h at AC15/ DC13
Short-circuit resistance 200A/ Automat B6 Pre-fuse/ 800A/ 6A gL Fuse gG
Response, fallback time Typically 20ms
Outputs O1, O2 ≤ 100mA short-circuit and overload protected, only with ID-No.: 33PS08

 

Environmental Data

Temperature -20 to +55°C  according to DIN IEC 60068-2-3
Storage Temperature -40 to +85°C  according to DIN IEC 60068-2-3
Min. height  < 2000m above Sea Level NN
Vibration resistance in all 3 levels Sinus 10-55Hz, 0.35mm, 10 cycles, 1 octave/min
Clearance and creepage distances DIN EN 50178, safe isolation
Minimum installation protection class Installation in a control cabinet is mandatory

Block diagram (terminal assignment 33PS02, 33PS03, 33PS05)

Bildschirmfoto 2022-10-06 um 17.37.35

Two different function types are possible with the variants 33PS02, 33PS03, 33PS05.
The function type is selected via inputs I11 and I21.

Function 1 Function 2
I11 and I21 not connected I11 and I21 connected
Standstill monitoring is constantly active. Standstill monitoring is not active.
Close the enabling contacts when the
drive is at a standstill.
Enable contacts are closed (with 33PS05 only the enable contact 13/14 remains closed.
The enable contact 23/24 switches off on movement).
  The error detection "wire breakage
and "single-channel" is inactive. (not with 33PS05)

 

Sample Application for Function 2

Bildschirmfoto 2022-10-06 um 17.35.22

 

 

Safety parameters according to ISO 13849-1

Stop Category according to IEC 60204 0
Category according to DIN ISO 13849 4
Performance Level e
MTTFd [a] 77
PFHd 4E-08

 

Contact service life

Bildschirmfoto 2022-10-06 um 17.20.48

 

Compatibility

  • Three-phase motor with frequency converter
  • Single-phase AC motors
  • Motors with star-delta connection
  • Servo Motors

Branchen

  • Woodworking
  • Metalworks
  • Cosntruction
  • Spindles
  • Centrifuges
  • and many more...

Your advantages summarised

 

Cost-efficient

No external measurement systems equals less components, lower costs as well as faster Certification and Validation.

Be independent

Can be used on all three-phase and single-phase motors up to Performance Level e, regardless of supplier and system.

Fits into every cabinet

With an overall width of only 22,5 mm/0.9 in

Tailored to your needs

SAFEONE DN3PS2 can be configured exactly for your needs:

  • Adjustable switching threshold 50-500 mV

  • Various adjustable delay times

Plug & Play

Easy to put into action without a great deal of prior knowledge. Integration into the circuit diagram is also very simple.

SAFEONE-DN3PD2-front-09-24

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